Jul 10, 2025
Common Labeling Issues and Solutions
In product packaging, labels may seem like a small detail, but they play a vital role in brand messaging, product identification, and user experience. However, many brands encounter a frustrating issue during application or distribution — labels peeling off, bubbling, or smudging.
Why does this happen?
This article breaks down the common causes of label failure and provides practical solutions to help you choose the right materials and adhesives for your application.
Common Issues You Might Have Experienced:
⊗ Labels start peeling shortly after application
⊗ Bubbling or wrinkling after refrigeration or condensation
⊗ Labels smudge or scratch easily when touched
⊗ Labels shift or detach during shipping, even if they looked fine at first
Though these problems appear different, they often point to the same root causes: incompatible materials or inadequate adhesive performance.
Top 5 Causes of Label Adhesion Failure
1. Material-Surface Incompatibility
Certain packaging materials (like rough surfaces, PP plastics, or oily glass) have low surface energy, which makes it hard for standard adhesives to bond properly.
2. Incorrect Adhesive Selection
Not all labels can use general-purpose adhesive. For example, refrigerated or frozen products require freezer-grade adhesives, while oily containers need extra-strength bonding.
3. Environmental Factors Ignored
Temperature changes, humidity, or product handling during transport can impact label performance if not accounted for during material selection.
4. Contaminated Surface
Dirt, oil, moisture, or powder on the container before labeling can significantly reduce adhesive strength.
5. Improper Finishing or Lamination
Materials like coated paper may bubble if not laminated, while untreated PP film can crack or peel under bending stress or moisture exposure.
Solutions Based on Different Applications
Application
Recommended Material
Recommended Adhesive
Notes
Frozen Foods
Synthetic paper / PP
Freezer-grade strong adhesive
Performs below -20°C
Cold Beverages
PP + Lamination
Cold-resistant / strong general
Must resist condensation and moisture
Oily Containers
PET / Synthetic Paper
Extra-strength adhesive
Clean surface before labeling
Cosmetics (Smooth Surfaces)
Coated Paper + Lamination
Medium-strong adhesive
Aesthetic finish matters
Outdoor Use
PET / PVC
UV-resistant waterproof adhesive
Requires sun and water resistance
A beverage brand experienced bubbling on their labels during seasonal changes. After reviewing their packaging setup, we discovered they were still using standard adhesive, even though their product had moved to cold chain storage. We upgraded their label to PP film + freezer adhesive + lamination, and the issue was fully resolved, with significantly improved adhesion performance.
Pro Tips Before Choosing Your Label
Will the product be refrigerated or frozen?
Is the container surface smooth, oily, or textured?
Will the label face water, sunlight, or abrasion?
What core size and layout does your labeling machine support?
Want to Avoid Peeling Labels? We Can Help.
We know that label requirements vary across industries and environments. That’s why we offer:
Free material samples for testing
Professional material and adhesive recommendations
One-on-one support through the proofing process
We make sure every label not only sticks well — but represents your brand effectively.
Contact Us
Facing label issues? Message us to discuss your needs and let’s find the best labeling solution for your product together.